|

|
Mini-mongo burner. This actualy works pretty well, I've melted ceramic
tile, and part of the furnace wall with it!
(Click on all images for a close up)
|
|

|
Close up of air holes. Enlongated and
filed to try to keep air speed up, before I put the 1" pipe inside. |
|

|
Nozzle. Drilled the first one in a pipe
cap with a #56 bit. Purchased this one. Doesn't seem to work any
different. |
|

|
Note 1" pipe inserted into burner to
increase velocity. This works so well that on the new furnace I had to put in
flame holder nails to keep the flame lit! |
|

|
Original furnace. Mostly scrounged
parts, homemade refractory. |
|

|
Furnace open, pipe crucible with kiln
wash coating. |
|

|
Water seal lip on sand box. This works
very well at keeping the rain out of the nice oil bonded sand. |
|

|
Sandbox and pit. Mom: "Bet you didn't
think you would be making a sandbox for kids a year ago." Me: "Hey, that's
MY sandbox!" |
|

|
Rolling new furnace up ramp. This thing
is HEAVY! 3200 degree refac in case I want to melt some iron. Takes a bit
longer to heat up than the old one, but hey... |
|

|
Wall mount pyrometer. |
|

|
Close up of the inside of old furnace. |
|

|
Expensive sand. |
|

|
Motor in scrap pile. Haven't had the heart
to melt it down, have since found a source of pistons, and may fix this
motor. |
|

|
Tongs for lifting pipe crucible. |
|

|
$30 homemade pyrometer |
|

|
closeup of business end |
|

|
$20 meter with type K thermocouple
input. |
|

|
Milling machine I'm making. |
|

|
Slide ready for scraping |
|

|
almost done with this thing now. It's
making it's own parts! |
 |
One of the prettiest machines I've made.
'Cuz I splurged and spent $4 on some cheap spray paint. Does 50lb of sand
easily, and with modifications would do 100lb. |
 |
Another view. Tub is the bottom 2/3 of a
20 gallon oil drum, bolted on for easy replacement if/when it wears
out. |
 |
I'm quite happy with the ballance
durring the tipping operation. The safety rail from an old
treadmill maks a perfect handle for this machine, and it stays tilted when
empty! |
 |
Muller plow I threw together from an
old rototiller tine. I may eventualy make a fancier one, but this one will
work for now. |
 |
Note the tilting motor mount, for easily
adjusting the belt tension. And in case I ever need to resize the
pulleys. As it is, the belt slips a little in the small pulley with a
100lb load of sand in the machine. |
 |
$69 motor from Harbor Freight, $20 for
pulleys, and $4 for paint. Not a bad investment, ya
think? |
| Some BIG lathe bits I picked up at the
local discount store. 1x1x7! One of the best things about this store is that you NEVER know what
they will have! Wonder how much they fill fetch on
Ebay? |
| Shot of arbor. You can barely see the
slot and set screw I installed to keep the oilite bearing from turning. Working on an adapter so
I can use my Harbor Freight mini-lathe tooling on the
miller! |
| Picture of the motor setup. Need to get some bigger belts and turn some
larger pulleys, slow the thing down by about 50% I
think. |
| Closest my camera wanted to go. When you
click on this one you should get a good shot of the flanged oilite
bearing. Top is the slot cut through it to
make it adjustalbe, front is the notch and the set
screw. |
|
Miller
shots |
|
|
| Not plastic cup shield on
motor to keep chips out, and cookie can box for
electronics! |
|
|